knowledge base
making models: STL - stereo lithography format

For mono prints, the design file is converted to a mesh of triangles defining the form of the object. STL is a standard output format from most CAD software, and the number of triangles used can be user-defined. There is a trade-off for most models between detail and file size. Mapping any curved surface with flat triangles (facets) means that a lot of small facets are needed for a smooth curve, but this generates a very large file, which can be difficult to handle.

The three points that make up the 3D facet along with a unit vector describing its normal direction define every facet in an STL file.

STL Problems and Solutions
Gaps between facets, inverted normals and duplicate faces & edges can all cause non printable STL files. Software like Magics RP can fix some of these problems in the STL format but often problems need to amended in the CAD program before exporting. ZEdit can sometimes fix files that the ZPrint software cannot even open.

For MicroStation users also see Creating STL files from MicroStation.
Rhino v3 Users 3D Printing from Rhino Version 3.0

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